Build Stage Columns

Instructions to build a free standing column for stage or theatrical use. Start with a section of pipe or cardboard tubing. For this show I have a 10 foot section of 10 inch PVC pipe that will be a decorative column. While not intended to support weight or for actors to lean on, it still needs to be well supported as its weight could hurt someone if it falls over.

With the pipe laying on the floor, place a length of 2x8 lumber inside the pipe. I used a piece that was about three feet long. My recommendation is to use a support piece at least 25% of the total length of the pipe.

Next, I used another scrap piece of 2x6 to form the cross brace. By pushing the 2x8 off center, the cross brace creates three points of contact inside the pipe. I also needed to gradually rip down the 2x6 to fit.

Then with the bracing inside the pipe, I attached a scrap circle cutout to the bottom of the braces. Then as the bracing is pulled out of the pipe, screw the two braces together. This makes sure that they are connected at the same angles and will go back into the pipe correctly.

Finally, with the bracing inside the pipe, stand the pipe upright and move into place. The bottom cap should be larger than the pipe and allow you to mount it to the floor. With a few screws holding it in place, remove the pipe and securely mounted the brace to the floor.

As a final precaution, with the pipe back in place, I added two braces to the platforms this column stands against. Again, this column is not intended to support any weight.

To support other sizes of pipe, simply adjust the dimensions accordingly.

• Supports should extend at least 25% inside the the length of pipe.
• The T-shaped supports should contact the inside of the pipe at three locations.
• Adjust the width of the bracing to fit the inside dimensions of the pipe.
• If needed, brace the top of the column to the ceiling or flying apparatus.